Japan Daijie company DIEMATE high-efficiency mold milling cutter

DIEMATE series mold milling cutter is a new type of high-efficiency and high-stability cutting tool developed by DIJET for the mold processing requirements of household appliances, automobile manufacturing and other industries. This type of tool has a complete structure, including disc milling cutters (blade diameter 50mm~160mm) widely used in milling, NC, CNC milling and copy milling, and machine-clamping end mills (blade diameter) for mold cavity milling and engraving milling. 12mm, 15mm, 20mm). 1. Main features (1) Compared with ordinary round blade cutters, the feed rate is increased by about 3 times, the speed is increased by about 1 times, and the processing efficiency is increased by more than 6 times; the service life of the tool is more than 3 hours. (2) Using a new type of TiAIN coated blade, its strength, toughness and chipping resistance are improved. (3) The unique tool body design improves the strength of the tool body and has good chip removal performance. 2. Processing case A mold factory in Italy uses this milling cutter to process molds. The equipment is FAMUT700 (15kW) machine tool, and the processing parts are plastic molds. The material of the parts is ORVAL2344.135kg/mm2, which is equivalent to 4Cr5MoSiV, and the hardness is HRC40~41. The tool used It is DDM2160-80W20 die milling cutter of Daijie Company, the tool size is φ16 straight shank type, the insert model is RDHX1003MO, and the insert material is JC5040 (TiALN coated insert). 3. Cutting conditions Speed: 2300rpm Feed: 2500mm/min Cutting width af: 1.5mm Cutting depth pf: 0.5mm Cutting method: Spiral hole reaming Cooling method: Wet type (emulsion)